NEC Grounding Electrode Conductor (GEC) Sizing Calculator

This professional tool determines the minimum Grounding Electrode Conductor (GEC) size per NEC 2023 Table 250.66. It supports service/feeder and separately derived systems, parallel conductors, copper or aluminum options, and automatically applies electrode-specific caps from 250.66(A)–(C).

Calculator

System type

Select the material of the largest ungrounded conductor(s) feeding the service or SDS.

The tool reports the minimum size for both materials, then applies electrode caps to your chosen material.

Results

Equivalent Area (one phase)
0 cmil
Minimum GEC (Copper)
Minimum GEC (Aluminum/Cu-Clad Al)
Your Selection

Authoritative Data Source and Methodology

Primary Reference: NFPA 70 — National Electrical Code (NEC), 2023 Edition, Article 250, specifically Table 250.66 and Sections 250.66(A)–(C), 250.30(A)(5), and 250.62(A). Access via NFPA: NFPA 70 (free access portal).

All calculations are strictly based on the formulas and data provided by this source.

The Formula Explained

For parallel ungrounded conductors of one phase, compute the equivalent circular mil area:

$$A_{eq}=\sum_{i=1}^{n} A_i$$

Determine the minimum GEC size by locating the row in NEC Table 250.66 that matches your ungrounded conductor material and equivalent area. Conceptually:

$$\text{GEC}_{Cu}=\begin{cases} 8\ \text{AWG}, & A_{eq}\le A_{Cu}(2\ \text{AWG})\\ 6\ \text{AWG}, & A_{Cu}(2\ \text{AWG})1{,}100{,}000 \end{cases}$$

Similarly for aluminum/copper-clad aluminum thresholds (1/0, 3/0, 4/0, 250 kcmil, 600 kcmil, 1000 kcmil, 1750 kcmil):

$$\text{GEC}_{Al}=\{6,4,2,1,1/0,3/0,4/0,250\ \text{kcmil}\} \text{ per matching row.}$$

Electrode-specific caps are then applied:

$$\text{Rod/Pipe/Plate}: \text{GEC}\le \begin{cases} 6\ \text{AWG Cu}\\ 4\ \text{AWG Al} \end{cases}\quad \text{CEE}: \text{GEC}\le 4\ \text{AWG Cu}\quad \text{Ring}: \text{GEC}\le 2\ \text{AWG Cu}.$$

Glossary of Variables and Fields

  • System Type: Service/Feeder (NEC 250.66) or SDS (NEC 250.30) — both reference Table 250.66.
  • Ungrounded Conductor Material: Copper or Aluminum/Cu-Clad Al of the largest ungrounded conductors feeding the system.
  • Largest Ungrounded Conductor(s) Per Phase: AWG/kcmil sizes; if parallel, list each conductor. The tool sums areas.
  • Equivalent Area (A_eq): Sum of circular mils of the parallel ungrounded conductors for one phase.
  • Electrode Type: Determines if caps from 250.66(A)–(C) apply (rod/pipe/plate, CEE, ground ring).
  • Desired GEC Material: Copper or Aluminum/Cu-Clad Al for the grounding electrode conductor being sized.
  • Minimum GEC (Copper/Aluminum): Result from Table 250.66 before caps.
  • Your Selection: The final recommended GEC size after applying any caps and material restrictions.

How It Works: A Step-by-Step Example

Scenario: Service with two parallel 350 kcmil aluminum ungrounded conductors per phase, connecting to a driven ground rod. GEC material desired: copper.

  1. Material: Aluminum. Conductor sizes per phase: 350 kcmil + 350 kcmil.
  2. Equivalent area: A_eq = 350,000 + 350,000 = 700,000 cmil.
  3. NEC Table 250.66 (aluminum thresholds): 700,000 ≤ 1,000,000 cmil ⇒ row that yields GEC = 3/0 AWG aluminum, or 1/0 AWG copper.
  4. Electrode: Rod ⇒ per 250.66(A), copper GEC not required larger than 6 AWG.
  5. Final: Although table suggests 1/0 Cu, the rod cap applies; recommended GEC = 6 AWG copper.

Frequently Asked Questions (FAQ)

Do I use conductor ampacity or physical size?

Use the physical size (AWG/kcmil) of the largest ungrounded conductors, or the equivalent area for parallel conductors. GEC sizing is independent of OCPD ampacity.

What if phases have different sizes?

Use the largest ungrounded conductor(s) of any phase. When in parallel, sum the areas of the parallel conductors for that largest phase.

Can I mix copper and aluminum in parallel?

No. NEC 310.10(H) requires parallel conductors to be the same length, gauge, material, insulation, and termination. This calculator assumes one material per phase.

Is aluminum allowed outdoors for the GEC?

Aluminum or copper-clad aluminum grounding conductors are not permitted in direct contact with earth or concrete, or in corrosive locations (250.62(A)). Many outdoor GEC runs to electrodes therefore must be copper.

Does the rod/pipe/plate cap always apply?

Yes, but it applies to the GEC that connects to that electrode. If a single GEC interconnects multiple electrodes, the largest required size among them may govern the common portion.

Does this tool cover bonding jumpers?

This tool is focused on the GEC. For bonding jumpers, see 250.66, 250.102, and 250.104 as applicable, and confirm with your AHJ.

Tool developed by Ugo Candido. Content verified by CalcDomain Electrical Engineering Editorial Board.
Last reviewed for accuracy on: .