NEC Equipment Grounding Conductor (EGC) Sizing Calculator

This professional tool determines the minimum and adjusted size of an equipment grounding conductor (EGC) based on NEC 2023 Article 250, using the overcurrent protective device (OCPD) rating, with optional upsizing per 250.122(B) when ungrounded conductors are increased in size. Built for electrical engineers, designers, and electricians who need fast, code-aligned answers.

Data Source and Methodology

Authoritative Data Source: NFPA 70, National Electrical Code (NEC), 2023 Edition — Article 250, Table 250.122; Sections 250.122(B) and 250.122(F). Official access: NFPA 70 (NEC) 2023.

All calculations are rigorously based on these clauses. The tool looks up the minimum EGC from Table 250.122 using the OCPD rating, then applies proportional upsizing by circular mil area per 250.122(B) when ungrounded conductors are increased in size. For parallel raceways, per 250.122(F) the EGC in each raceway is shown based on the full OCPD rating.

Statement of rigor: “Tutti i calcoli si basano rigorosamente sulle formule e sui dati forniti da questa fonte.”

The Formula Explained

r \;=\; \dfrac{A_{\text{ungrounded, actual}}}{A_{\text{ungrounded, minimum}}}
A_{\text{EGC, required}} \;=\; r \times A_{\text{EGC, table}}
\text{EGC Selected} \;=\; \min\{\,s \in S \mid A_s \ge A_{\text{EGC, required}}\,\}

Where A denotes circular mil area and S is the set of standard conductor sizes.

Glossary of Variables

  • OCPD Rating (A): Overcurrent protective device rating/setting in amperes supplying the circuit.
  • EGC Material: Equipment grounding conductor material — Copper or Aluminum/Cu-clad Al.
  • Parallel Raceways (count): Number of raceways in parallel. EGC in each raceway is based on full OCPD per 250.122(F).
  • Minimum Ungrounded Conductor Size: The smallest phase conductor size that meets ampacity per NEC 310.16.
  • Actual Ungrounded Conductor Size: The phase conductor size installed after any upsizing (e.g., for voltage drop).
  • r: Upsizing ratio = Actual ungrounded area / Minimum ungrounded area.
  • Minimum EGC: Size from NEC Table 250.122 based solely on OCPD.
  • Adjusted EGC: EGC increased proportionally to r per 250.122(B), rounded up to the next standard size.

How It Works: A Step-by-Step Example

Scenario: A 225 A feeder protected by a 225 A breaker. The minimum phase conductor for ampacity is 3/0 AWG Cu (167,800 cmil), but the installed phase conductors are 250 kcmil Cu (250,000 cmil) to mitigate voltage drop. EGC material is Copper.

  1. From Table 250.122, a 225 A OCPD requires a 6 AWG Cu EGC (base). 6 AWG = 26,240 cmil.
  2. Compute ratio r using LaTeX:
    r = \dfrac{250{,}000}{167{,}800} \approx 1.49
  3. Apply r to the base EGC area:
    A_{\text{EGC, required}} = 1.49 \times 26{,}240 \approx 39{,}100\ \text{cmil}
  4. Select the next standard EGC size with area ≥ 39,100 cmil. 4 AWG Cu = 41,740 cmil, so the Adjusted EGC = 4 AWG Cu.
  5. If two raceways in parallel are used, each raceway still needs at least the EGC sized from the full 225 A OCPD, i.e., 6 AWG Cu base, adjusted upward to 4 AWG Cu per the ratio.

Frequently Asked Questions (FAQ)

Which NEC table determines the base EGC size?

NEC 2023 Table 250.122 determines the minimum EGC size based on the OCPD rating of the circuit.

When do I need to upsize the EGC beyond the table?

Per 250.122(B), if phase conductors are increased beyond the minimum ampacity size (e.g., for voltage drop), the EGC must be increased in the same proportion by circular mil area.

How do parallel raceways affect EGC sizing?

Per 250.122(F), an EGC in each raceway is sized from Table 250.122 using the full OCPD rating. The size is not divided by the number of raceways.

Is the upsizing ratio affected by conductor material?

The ratio uses circular mil area, which is material-agnostic. However, select an EGC material allowed by the NEC and equipment listing; the final size will be specified in that material.

Does insulation temperature rating change the EGC size?

No. The minimum EGC size is based on OCPD rating per Table 250.122. Temperature ratings affect phase conductor ampacity, not the base EGC size.

What’s the supported OCPD range in this tool?

15 A to 2000 A. For higher ratings, consult the NEC directly and coordinate with your AHJ and engineer of record.

Can this tool be used for ground-fault current calculations?

No. This tool sizes the EGC per NEC 250.122. Ground-fault current studies are separate and may influence system design, protective device selection, and bonding requirements.

Tool developed by Ugo Candido. Content verified by CalcDomain Editorial Team.
Last reviewed for accuracy on: .